Showing posts with label wiring. Show all posts
Showing posts with label wiring. Show all posts

Sunday, 18 February 2024

BMW Fxx Series Seat Wiring Harness Diagram + Pin Layout

If you're swapping seats round or retrofitting, then you will want to keep electric movement functions and may even want to retain the heated-seat feature or even safety restraints. Here's a guide to wire colours and the pin-outs on the multi-block plug. 

Pin:

5+6 - CAN data wires to CAS [ Green + Orange/Green]

7 - 12v Power Wire [Red, Red/Blue or Red/Brown, 3mm thickness] 

8 - Main Ground Wire [Brown, 3mm thickness]

Seat Cushion Heating Power+ [Green/Violet or Blue/Violet]

Seat Cushion Heating Ground- [Brown or Brown/Orange, 1.5mm thickness]

Seat Cushion Temp. Sensor [Grey]

Seat Back Heating Power+ [Violet or Green/Violet]

Seat Back Heating Ground- [Brown, 1mm thickness]

Sunday, 2 July 2023

BMW Bosch DME Motronic 1.3 Connector / Plug Pinout Diagram


 

Pin Connection

  1. 1  ignition coil: t1

  2. 2  earth, ignition driver

  3. 3  pump relay driver: t85

  4. 4  ISCV switching: t1

  5. 5  CFSV switching: t1

  6. 6  tachometer

  7. 7  AFS signal: t2

  8. 8  CID signal: t2

  9. 9  unused

  10. 10  OS return: t4

  11. 11  unused

  12. 12  AFS supply: t3

  13. 13  diagnostic socket : t15

  14. 14  earth, injector driver

  15. 15  warning lamp (US only)

  16. 16  injector pulse, cyls 2 and 4

    (model year 89: cyls 1 and 3)

  17. 17  injector pulse, cyls 1 and 3 (model year 89: cyls 2 and 4)

  18. 18  battery supply: t30

  19. 19  earth, main ECM and shield

  1. 20  unused

  2. 21  unused

  3. 22  unused

  4. 23  OS relay driver : t85

  5. 24  earth, output drivers other

    than injector & ignition

  6. 25  unused

  7. 26  AFS return: t5

  8. 27  ignition switch: t15

  9. 28  OS signal: t3

  10. 29  VSS

  11. 30  unused

  12. 31  CID return: t1

  13. 32  fuel consumption meter

  14. 33  kick down prevent, AT

  15. 34  unused

  16. 35  unused

  17. 36  main relay driver: t85

  18. 37  nbv supply from main relay: t87

  19. 38  anti-theft system

  20. 39  diagnostic socket : t18

  21. 40  A/C pressure switch

  22. 41  A/C motor switch

  23. 42  AT drive selector

  24. 43  CO pot (AFS : t3)

  25. 44  ATS (AFS : t4)

  26. 45  CTS signal: t2

  27. 46  unused

  28. 47  CAS: t1

  29. 48  CAS return: t2

  30. 49  unused

  31. 50  unused

  32. 51  Ignition timing intervention (Electronic transmission control)

           Note: temporarily switched on during AT downshifts

  1. 52  TPS idle contact : t1

  2. 53  TPS full-load contact : t3

  3. 54  unused

  4. 55  diagnostic socket : t20

Thursday, 15 June 2023

BMW Bosch Motronic 1.3 DME/ECU: Wiring Diagram + Chip Layout

Diagrams showing the internal wiring structure of the Bosch 1.3 DME electronic control unit for injected BMWs that use it, E30, E28, E34, etc...


High quality PDF - HERE.

Bosch Motronic 1.1-1.3 DME Complete Guide - HERE.

Bosch Motronic Plug Connector Pinouts - HERE.

Sunday, 6 February 2022

E30 316i / 318i Electrical Troubleshooting Manual [1984 onwards] - PDF 8.9MB

VIEW/DOWNLOAD


CONTENTS:
  1. Index
  2. How to Use this Manual
  3. Symbols
  4. Wire Size Conversion Chart
  5. Systematic Troubleshooting
  6. Diagnostic Connector
  7. Power Distribution Box
  8. Fuse Data
  9. Schematic Diagrams
  10. Component Charts and Figures





Thursday, 9 December 2021

E30 Speedometer Schematic / Wiring Diagram / Pinouts

 ** For E30 speedometer / odometer troubleshooting and repair guide see THIS POST. **

The arrangement is the same with both VDO and Motometer type gauges. 

Pins are: 

R - 12v +

31 - Ground

31b - Speed sensor INPUT Pin 1

A - Speed sensor Pin 2 *NOT USED*

Bench testing can be achieved by powering the unit with 12v and simulating the pulse of the speed sensor over the two remaining pins, either way around. This is essentially done by creating a pulse across the circuit of pin A and A1. You can do this by just bridging the two pins together with a piece of wire and touching the wire against one of the pins on and off to make the ‘pulse’, as this is basically how the speed sensor works, but simulate any kind of actual road speed you will need to be doing the on/off pretty quickly. A far better way to bench test is to use some kind of ‘pulse-generator’, such as an oscilloscope or something set up using an Arduino, which is what I used to create a pulse with 5 volts. I will post a guide soon.

Saturday, 5 June 2021

E30 318i: Correct Temperature Sensor fitted (Brown Plug) + wiring/loom issue

The temperature gauge in the dash has not worked since I bought the E30, which was a little worrying on my 250 mile drive home, but the car does not overheat. Oh, it has some issues with the cooling-system, like the heater-matrix pipes fitted incorrectly and an air-lock at the back of the head, but hey it doesn't overheat. Still though, I thought it best to get the bottom of the faulty temp. gauge for peace of mind, particularly with summer coming / just about here.

The M40 has two separate temperature sensors that are independent from one another. The temperature gauge works from the 'Brown plug' sensor to the rear of the head [right in pic]. The forward sensor is the 'Blue plug' [left in pic] and that connects only the DME (ECU) to tell the car if the engine is cool or warm to help with cold-start procedures. A single sensor cannot be used for both purposes on these older engines as the resistance value ranges required for each function differ, the DME being a digital circuit and the temp. gauge still working in analog. [You can read more about this on the E30 Zone Wiki HERE].

MULTIMETER TESTING:

The temp. sensors can be easily tested with a multimeter set to 20k ohms resistance. 

The Blue plug is a two-pin sensor, so test across both terminals with the multimeter and you are looking for a reading of 4-4.5k ohms for a working sensor. This sensor and plug can be accessed easily without removing any parts from the engine.

The Brown plug though will require removal of the lower inlet-manifold to access the sensor for testing or replacing. This is a single pin sensor, so place one probe of the meter to the terminal and the other to a ground-point in the engine bay or against the block/head. Expect a reading of between 1k and 1.5k ohms for a working sensor. To test the Brown plug sensor without removing any parts from the engine, you can apply the multimeter to Pin 4 of the C101 connector (main wiring loom plug in engine bay) which is easy enough to get at, or at Pin 26 of the blue connector to the right side of the instrument binnacle, though the binnacle will need removing to do this.

WRONG SENSOR / CONFUSING WIRING LOOM:

All M40 engine wiring looms use a single pin temp. sensor on the brown plug that earths through the engine block and have only a single wire in use leading to it. Some looms, using components destined for other BMW models, are known to have a second wire leading to the Brown plug temp. sensor which is redundant on the M40 motor, though this is rare and seen more often on 6-cyl. M20 looms. My car has one such loom, however and I realise that this is what has caused confusion in the past and led to the wrong sensor in fact being fitted...

Upon inspection, the rear temp. sensor fitted to my E30 is black, not brown and has two terminals. The second pin means that the sensor body earths back to the loom and not through the block so, if the redundant earth wire in my loom is not connected to a ground-point then the sensor was open circuit. I guessed that someone had ordered a second Blue plug sensor by mistake and fitted that, but it turns out the part number doesn't match and the sensor is for a completely different model engine entirely. The reading from the multimeter was over 11k ohms, something like 7.5 times what it should be! That sensor was never going to work with the E30 temp. gauge circuit whether it was earthed or not.

I ordered the correct single-pin sensor with the brown base from mr-wiper on eBay, who also supplied my Bosch spark-plugs. It was only £7.69 delivered. My temp. gauge now works, but this may also be due in part to removal of an air-lock at the back of the head due to a heater-matrix problem so coolant is now flowing properly round the area of the sensor. 

A BIT MORE ON WIRING LOOMS:

Brown / Violet, brown being the main colour, denotes that the power source provided from the temp. gauge circuit is earthing through this wire and does not need to be a closed circuit back to the gauge. The other wire is either not wired in to the loom or goes to a body-earth anyway, so earthing the sensor through the block will make no difference. This colour coding is the same for all wires in all BMW looms, I would imagine most cars are the same.

Monday, 23 November 2020

F10/F11/G07: Front Fog-Lamp / Spot-Lamp Fault fix... the bulb or not the bulb?

 If you get 'Front Foglight Failure' coming up then it's likely a bulb has blown, but I believe it is a common problem on the F10 showing this error but both front fog lamps are still working, or a light not working but the bulb is not blown. It should be an easy fix.

REPLACING THE BULB / CHECKING FAULT:

1. Using an 8mm hex-socket remove four of the screws holding the front side of the corresponding wheel-arch liner - two from the bottom edge and the other two that run up the outer edge of the wheel-arch. This should be enough to peel the arch-liner back and see the back of the fog-light.

2. Remove the wiring-connector by pressing the clip and sliding it upwards.

3. Remove the bulb-holder in the back of the fog-lamp by giving it a quarter-turn anti-clockwise and it should pull out easily.


If the bulb is blown then it can be removed from the plastic holder and replaced.


IF IT'S NOT THE BULB:

The worst case scenario is a fault with the lighting module or wiring to it, see this post - https://www.beemerlab.org/2019/04/f10-halogen-headlight-module-issues.html, but it is far more likely to just be a loose wiring-connector behind the bumper.

Firstly, the wiring-connector to the fog-lamp itself connects from above, so it is possible moisture can fid its way in and corrode the terminals, which can be easily cleaned up with some emery-cloth and a small screwdriver/awl. It is also feasible that road dirt / debris can drop into the plug as it is removed, making it not seat correctly when it is replaced, so rule these out first.

Secondly, there is another wiring connector higher up in the front bumper behind the bottom of the headlight unit. It is hard to spot, as wires seem to run to the fog-lamps from both sides of the car and also link to the headlights, so it will appear as if the wiring to the fogs are intact, when this plug becoming loose or not properly connected will stop the fog-lamp working and throw the error, but not affect the headlights. This can be caused when a headlight has been removed for bulb-replacement or work on the front of the car, so if this work has been done to the car recently then be sure to check this plug. 

Sunday, 1 March 2020

BMW M54 Engine Wiring Harness Diagram Illustration

Illustrated diagram showing the engine wiring-harness configuration on BMWs with the M54 6-cylinder petrol/gasoline engine family, showing connections to the Vanos, GCV, DISA Valve, etc.

“TIP: Ensure your CCV system is properly connected to the underside of the intake-manifold (and it is not damaged) before connecting all of these harnesses. It’s a huge pain trying to reach through all the wires to adjust or properly connect it.”

A different take on a wiring-harness diagram done in a hand-drawn artwork style, but useful none-the-less, so it had to get catalogued. Originally posted by u/feedthedonkey on the r/BMW Tech subReddit, who claims credit for the artwork.


Saturday, 9 February 2013

E21: HOW-TO - Stereo Head-Unit Retrofit / Wiring Diagram

I had noticed a few electrical gremlins since fitting the modern stereo and have finally figured out the slight wiring difference between the 316 and the 320, the latter of which is shown in the E21 Wiring Diagrams available on the internet [download here]. Thought I'd throw up an updated diagram of how the wiring can be correctly adapted in the base model E21s.



Basically if the car had a stereo available as an option, which only the higher models did, then the two power wires necessary for a modern stereo are present. On base models [315, 316, 318], only a single aux. power wire is present. It can be made to run a stereo head-unit, but there are problems so if you're thinking of doing this it's worth reading my failsafe guide.

As in the diagram above, a modern radio/CD-player type head-unit will most likely require two power sources. A red wire connected directly to the battery that supplies a small amount of power to save settings and CD positions, and a yellow wire connected to the ignition switch that tells it to only turn on when the car is fired up. *Connecting both wires straight to the battery is an option so the unit can be used with the ignition off, but this will mean a higher drain to the battery and obviously has the potential to be left on by accident.

GUIDE:

At the back of the centre-console somewhere will be a chunky black wiring-connector, referred to as C40 in the diagram above, with 4 prongs and five wires joining either side. Two brown/violet wires from fuses 17 and 18 join at C40 and become a single wire - this is the best source for ignition power. The single brown/violet wire goes to a small 2-prong connector, which shouldn't have anything plugged into it, so connect the yellow wire here. The larger brown earth-wire on the connector goes back to C40 and grounds with the rest of the instruments and interior lights at G49, somewhere to the left hand side of the passenger side footwell. This is an ideal place to ground the black earth-wire from the head-unit, but modern stereos draw a lot of current and it might be worth running the black wire to a new earth-point on the centre-console bracket, as in the diagram above.

The only source in the dashboard connected directly to the battery is the cig. lighter circuit on Fuse 16 and has no spare connector so a wire must be spliced somehow into the red/yellow wire running through connector C40 - I just used a Scotch-block type crimp-connector. This new wire should be connected to the red wire on the head-unit.

To connect the relevant prongs on the head-unit wiring-connector I used short pieces of wire with female spade crimp-connectors. At the other ends are male spade-connectors to fit into the brown/violet wire-connector and similar connectors for the speakers, though I simply cut these off my speaker-wires and connected them straight to the head-unit connector with female spade-connectors.

Unlike the diagram above, 315/6/8 models should have green [pos.] + green/black [neg.] wires for the left-hand speaker and grey [pos.] + grey/black [neg.] wires for the right, to be attached to the corresponding prongs on the head-unit connector. These models should also have no rear speakers, unless they have been added on and will have a range of wiring colours.


Unless your planning on hiding your head-unit away somewhere, which I was originally, then you will need a fascia-adapter. They're not common, but can still be bought new from BMW or BMW Classic or one might come up on eBay, but I haven't found a spurious one yet. I was lucky to be given one with the car, still sealed in its bag. I intended not to use it and stash the head-unit in the glove-box or beneath a flap as security isn't great in the E21s, but I must admit it does look smart.


If a constant live connection to the battery is not something you want or your cig. lighter socket is already running a high-power device, then the simplest method is to just power both the red and yellow wires from the single brown/violet wire terminal [pic below]. This works just fine in powering up the head-unit, but the memory-power is turned off with the ignition and it won't save your settings or jump back to where a CD was previously playing. 

It will also be drawing the full amperage through the rev. counter circuit, Fuse 17. This shouldn't cause a problem in theory, as the same terminal on connector C40 has a more direct route to ign. power, the other brown/violet wire from Fuse 18, but it still caused a problem for me after a week or two when the rev. counter/clock unit began to trip out and stop power to the radio and instrument lights somehow. Neither fuse would blow, but power would not return to anything on that circuit until both fuse 17 and 18 had been pulled out and re-inserted with the ignition turned on. You may get away with an extra or shorter earth wire, rather than the radio/rev. counter circuit grounding at G49 with the rest of the dashboard etc., but run this setup with caution.

Monday, 14 February 2011

E39: Fitted Subs/Amp and kept BMW Head-Unit...

* The Full How-To Guide is on this page: Audio: Wiring Amp/Subs into Standard Head-Unit

The standard BMW Business stereo is a masterpiece and takes up half the dash, but sadly it lacks the RCA-output and remote-signal that are essential when fitting an amp. A fascia-converter is about £10 and a wiring-adaptor about £7, so it's not expensive to throw in any after-market head-unit, but if I do that then I lose my CD-changer, tape-deck and the excellent steering-wheel remote. The cheapest remote-adaptor for Pioneer I can find is £85! and there's no way of knowing if it'll fit my dinosaur model. Worst of all the new fascia would ruin the teutonic look of the dash.

I started checking the forums and found a few people who managed to splice an RCA-cable from the rear-speaker wires, so I thought I'd give it a go. It turned out to be one hell of an involved process. The back seats / parcel shelf have to come out, the speaker-wiring is perplexing and I eventually found a way to get a remote 'on' signal for the amp from a parking-sensor relay. The remote-input on the amp will take any signal up to 12v, so you could just wire it from the battery and have a manual off switch, but at least the fiddlier way means it goes off with the ignition - no flat batteries in the morning. The battery is in the boot too, so there's no need to touch anything up front or run cables under carpets.



The system works brilliantly, there's a LOT of bass there, which I'm quite surprised about with the RCA audio-signal coming off from the rear-speakers, but they are still working fine too. As you can see above, I've also set the subs facing inwards this time so I can make use of the magnificent boot - I'm sure the bass is being stifled a bit this way, the back seats are vibrating like crazy, but it's plenty loud enough either way. The only downside is no separate controls for the subs, so they pump out at the master volume, can't be turned off and receive a completely un-filtered audio-signal - there's some nasty higher frequencies creeping in. My 1000w Alpine V12 amp is a solid mono-block and has no controls either, which is a disaster really because it's the matching unit to my 12" Alpine R subs, but it'll have to make way for a lesser 1k watt Toxic Audio one soon that came with my old Subaru. It's not a pretty amp, but it's got a volume-knob, lo-pass filter to single out the bass and 2 channels, so I can give each sub its own terminal instead of twisting the two wires together. Everything I need basically, but I'll miss that blue-glow screen...

This is where I'd normally put the 'How-To Guide', but the process is too intricate to throw on the wall, so I've given it a page of its own, split into five sections, linked below: