Showing posts with label gemba. Show all posts
Showing posts with label gemba. Show all posts

Thursday, April 12, 2012

Five things to do when you walk through Gemba

Look each person in the eye and greet them by name.

Observe the visual management tools in the area.  Note what is normal and what is not normal.

Have one conversation of at least three minutes with one associate.

Explain "why" to one person. 

Have a hearty laugh with someone. 


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Sunday, February 08, 2009

Two Golden Geese

The longer I work in and study Lean systems, the more I am drawn to the amazing applicability of a few basic practices. It's as if I own a goose that lays golden eggs; it takes only half a brain to realize I'd best nurture this goose well.

And in this case, it is not one goose but two.


The first goose is the daily start up meeting.

Taking only six to eight minutes, a work-group leader gathers all of her team members at the start of the shift. She then does a very short and prescribed thing each day. Standing next to a visual display of work group information, she greets the team, sincerely. She briefly discusses the previous day's work, how the actual results compared to the planned results. She then describes this day's plans. She asks the team about any schedule issues which might affect their work that day. She answers any questions or makes a point to answer them later. She then wishes everyone well at the start of the day.

Every day.

Why does this work? It sets the tone. It answers the most basic of questions about the work day. It resets the minds and expectations of the team members from the chaotic world outside of work. It is a point of daily contact.

It's an egg of gold, at the start of each shift in each work group.

The second gold-producing goose is the simple workplace walk through.

I've done this for years and it simply never fails to improve something; either a question answered, an insight I gain, an improvement to be made. And it costs nothing but time.

The walk through is exactly that. A leader getting to the place the work happens. Literally. To a place he can touch the work and, literally, have his elbow touch the elbow of the person doing the work. If elbows don't touch, it isn't close enough. When that close, the leader must see, hear and sense the reality of the work place. And, once doing that, things improve. Always.

What is really amazing here? Both geese are free. Public Domain, baby. No intellectual property rights violated. Both can start now. No seminar to go to. No consultants to pay. You decide...and the goose is yours. From that point, you just feed and care for the critter. And daily get a gold egg.

I'm talking to myself. And to you.

Go enjoy the gold.




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Saturday, September 27, 2008

Debating Gemba

This is not a post about politics, though it flowed from last night's Presidential Debate.

It struck me that John McCain regularly mentioned how he had been to various trouble spots around the globe. How he had gone directly to opinion makers. How he had been present at the place things were happening.

I don't think Senator McCain knows anything about Lean, nor did he cite Lean as a strategy for competitiveness. Yet he appealed for credibility by stating he had physically been where important issues were taking place. In Lean parlance, this is going to gemba.

Intrinsically, people ascribe credibility to those who are at the point of action. Our modern idiom "been there, done that" illustrates this further.

So, if a politician knows this intrinsically, why is it so hard for many mangers to physically show up at the place value is added?

Perhaps this is a time to learn from, rather than criticize, those running for office.

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Sunday, February 24, 2008

Just what DO you do, while in Gemba?

The more I learn about Standard Work, the more I learn what I don’t know. Like peeling an onion, just to see another layer underneath, so working through Standard Work is an unending process for me.

Today’s observation. I’ve written quite a bit about "going to gemba", physically getting to the place where work is done to see for myself what is happening. And I’m now implementing my own standard work for the trip to gemba.

In each of several work areas, I have particular concerns. For me, as a leader and manager, I have to take specific actions to communicate to others my concerns. My objective, after all, is to engage others in addressing these concerns; I can’t operate under the illusion I will fix all problems. So, standard work for me is a) to go to the work place and b) take specific actions to reinforce action on the key concerns.

For example, in one work area, we have had issues scheduling daily work assignments. We now have a simple white board at the place of the morning start-up meeting. Yet, to make this more standard, I go to the board once each week and write encouraging comments on the board. In so doing, I want to communicate I see what is happening and encourage it to improve. I currently have four such activities to do weekly. I chart my done/not done on each. It is very humbling and alarming and encouraging...all at the same time.

At a deeper level (look out, onion), it is very arrogant of me to expect our team to do Standard Work if I am unwilling or unable to do Standard Work myself.

I have a long way to go. At least I know the road I am on.

Sunday, January 27, 2008

Standard Work for Managers = Go to Gemba

As many times as I've heard it, as many times as I've said it to others, I still have to relearn the lesson. Over and over.

Get to the workplace. Look. Listen.

It seems the culture of our supposedly modern managerial world is so driven by meetings and emails and reports to read and papers to sign we squeeze out what is truly important and transforming.

It it me afresh this week as I attempted to build into my routine a regular walk-through of each of our production areas. I made it standard work for me, as a manager/leader.

Like most aspects of standard work, it was not hard to do. It seemed routine. Yet, when I did the standard work of walking, looking at certain workplaces, greeting people by name, listening to their observations, good things happened. Very good things happened.

Further, how bogus is it for me to expect our production team to follow standard work in their processes if I don't follow standard work in mine? Yeah, embarassingly bogus.

I remind myself. If you need reminding too, consider your self reminded.