Showing posts with label copper sheeting. Show all posts
Showing posts with label copper sheeting. Show all posts

Friday, June 23, 2017

Beacon Hill Tower Roof (Step 5) Aging the Copper Panels


Before applying the aging mix, the copper was cleaned with a window cleaner containing ammonia. The half-and-half salt and white distilled vinegar mix was painted on the copper panels, taking care not to let is drip. The salt did not dissolve, as is evident in the photo. The salt grains will turn greenish blue to become the smoke-and-mirrors iteration of verdigris.  (Click photos for larger image.)


On line discussion indicates that humidity will enhance the aging process, to the tower roof has been tented, taking care not to let the plastic touch the copper areas.

Coming soon, the Great Reveal! ♫♪♬



Thursday, June 22, 2017

Beacon Hill Tower Roof (Step 4) Installation of Copper Panels


The copper panels are glued in place. The photos show the sequence. The panels are paper backed. I dotted Aileen's Tacky Glue on the roof and pressed the panel in place with a pad of toweling, my fingers and a burnisher (seen at right).

The trickiest panel was the front, as it had to be gently worked behind the window sill.  I don't think I mentioned earlier that these adhesive-backed copper sheets are made for copper foil stained glass projects.They are a sturdy 1.25 mil thickness able to take the rubbing and pressing. If it were any thinner, I'm afraid there would be danger of tearing.

I placed the tower roof on the house to dry overnight. I'm planning to use the salt/vinegar aging mix and will tent it with a plastic bag, so I want to be sure the glue is dry or at least well set before subjecting it to the humidity. 

The shiny copper is a bold presence. The lighting was not the best for the photo, but you can get an idea of how it will work with the green shingles on the lower mansard roof bits when it takes on its own veil of green. 

Sunday, June 18, 2017

Beacon Hill Tower Roof (Step 3) Verdigris Tests


Here are the results of the first round of testing finishing techniques for the copper roofing material. The raw copper sheeting is way too shiny. A darker shade of copper, like the oxidation that occurs naturally -- think the brownish look of older copper pipes -- would be much better, as well as the introduction of some of the green verdigris, which forms in humid climates. [Fun fact: research revealed that Verdigris isn't just a color change; it is a compound formed on the surface of the copper and can be scraped off. The resulting powder can be mixed with oils to form a unique shade of blue-green that some artists use in painting.]

Two aging methods were used in the first test session. The first uses a half-and-half mix of salt and white vinegar. Several web sites suggested using non-iodized salt and some suggested adding ammonia, but I didn't have either one on hand, and not wanting to venture out into the sauna that is New Orleans in the summer, I used what I had. The second method tested uses Tabasco sauce. Every New Orleans kitchen has a supply of Tabasco sauce.

Yet another website recommended urine for aging, but that is so not going to happen.

Here's a photo of the overnight test lab. Humidity was recommended as a way to enhance the process, so a twist of paper toweling in water was included under the tent, which is a piece of plastic grocery bag. The Tabasco test at upper left was not tented. A relatively big puddle formed and I figured it would take all night to evaporate; I was right. (Click the pictures for a closer view.)


Below is the original test piece, which was first wiped down with a bit of window cleaner with ammonia to remove any oils that would interfere with the aging process.The section to the right was painted with the salt/vinegar mix. The first application dried rather quickly. It received another coat before installing the plastic tent. The result: it has formed a few grains of verdigris, but mainly turned the copper surface dull and pinkish. I'm not loving the look, but I'll keep an eye on it to see if there are further changes as it dries.

A member of the Greenleaf Dollhouse Forum suggested I soak a piece of paper toweling in the salt/vinegar mix and leave it on the copper to see what would happen. When I took it off this morning, some of the verdigris stayed on the copper, but much of it pulled away, having soaked into the toweling. Maybe if the toweling were not quite as wet, more would stick to the copper? This needs more experimentation.

Here is the most intriguing test result: the Tabasco sauce. The right side shows the lovely deep green verdigris that formed. It is relatively thick, as thick as the original puddle. As far as I can tell, the copper turned the sauce green. The oval fingerprint shape is where I touched it. That bit was still wet and it pulled away very easily. Where the edges are dry, the verdigris clings very well. The left side of the test piece was lightly coated with sauce on a cotton swab. It has darkened somewhat without turning green. The bit in the middle is the untested copper. 

Of the tests done so far, I'm leaning toward the Tabasco sauce. It is mainly vinegar and salt with hot peppers, so why wouldn't it work? Used sparingly, it can take the edge off of the shininess, and used more heavily along the seams, in corners, etc., it will turn that lovely green color. And once dry, it clings very well, so I can lay the panels flat to age them and let gravity do the puddling. Will the left side continue to darken? Only time will tell.

The plan is to let all of these tests age for a while to see if there are additional changes. Meanwhile, I believe I'll go add a large bottle of Tabasco to the shopping list. 






Friday, June 16, 2017

Beacon Hill Tower Roof (Step 2)


Well, six months later ... the Beacon Hill has been calling out, and today I got back to work.

I went with my initial thought, to use string to form the standing seams in the copper roof panels. I made templates with graph paper, the easier to space the seams and keep them straight, and used the all-purpose white string in the kitchen drawer. They're glued with Aileen's tacky glue.


I placed the template on the sticky side of the copper sheet and gently rubbed it out smooth with my fingers. I then turned it over, trimmed away the excess copper, and used a burnishing tool to smooth out the wrinkles and enhance the "seams".  I'm pleased with the result.

In the photo below, the panel is not pushed in all the way. I'm going to keep the panels loose until I figure out how they will be aged. Some of the aging may be easier to do it I can lay them flat. The white boards at the top will be painted black.


The next step is aging the copper. No way can it stay this shiny! I'm open to suggestions as to what methods to try. 

Tuesday, January 31, 2017

Beacon Hill Tower Roof (Step 1)


Today I put a second coat of paint on the roof shingles. They look much better and are probably ready for installation. I think I'll hold off on that until I have the four windows built and ready to install so the roof units can be dry fit before gluing.

Meanwhile, the copper foil arrived from Delphi. It's meant for copper-foiled stained glass work, but it's a good weight and adhesive backed, in 12" x 12" squares. Perfect for what I want to do. The first step is to cover the ribs. I cut a pattern and got two of the ribs covered tonight.

The black roof panel will also be copper. I'm going to make a template so I can apply the copper while it is flat on the worktable to avoid creasing. I still have to work out what to use to create the standing seams. I'm leaning toward string glued in place. A little experimentation is in order.


Sunday, January 15, 2017

Raising the Roof


Work has begun on the mansard roof of the Beacon Hill. I like the mix of large and small shingles, so I worked out the pattern seen below. I don't recall if the roof pieces were black originally or if I painted them, but black they are. I want to paint the shingles in two similar shades of gray, so a band of subtly contrasting shade will create a band around the upper story. The first piece I did was the bit of roofing that will be tucked behind the tower wall, figuring that any goofs wouldn't be noticeable.


Gluing the shingles was tedious, but not difficult, as they were flat on the work surface. While working on them, the tower cap was staring me in the eye. I don't think I want to use the curved edge bits on the roof pieces (like the ones on the tower cap). When they're fitted into place, I'll use Spackle or caulk of something smaller to smooth the transition at the corners. 

I'm not sure I want to do shingles on the tower cap. I can make templates, so the shingling shouldn't be too difficult, but I wonder how the tower cap would look if it were covered with copper sheeting instead of shingles. I'd cover the curved white bits with copper, and maybe paint the top and bottom edges black. It's something to think about while the glue dries on the shingles.

Suggestions welcome!